Double effect evaporator system
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  • Double effect evaporator system

Double effect evaporator system

Classification of the type:

The double-effect evaporator system is a kind of energy-saving evaporation equipment, which improves the utilization of heat energy by connecting two or more evaporators in series. It is suitable for a variety of industrial fields, especially in the occasions where a large number of evaporation and crystallization operations are required.
WTEYA provides professional double-effect evaporator equipment, one-stop service, we not only have the standardized products of double-effect evaporator, but also provide OEM and ODM customized services, we are looking for partners, agents in countries around the world.

Key words:

Attractive steam engine MVR


The details of the product

Product introduction

Double-Effect Evaporation & Concentration System

 

WTEYA double-effect systems concentrate solutions by intelligently reusing heat energy. Vapor from the first stage heats the second, drastically cutting steam consumption and operational costs. This makes it a preferred choice for various industries including chemical, food, pharmaceutical, and environmental protection.

Depending on the specific application, we offer a variety of evaporation equipment technologies, including:
MVR evaporator
Low-temperature evaporator
Multiple-effect evaporator
Forced circulation evaporator

Standardized

Vertical & Horizontal
evaporator

Customization

Support OEM & OEM
customized evaporator

xx

 

 

 Double-Effect Evaporation System Costing  

 

How much does a double-effect evaporation system cost? In order to calculate the cost accurately, we recommend that you fill out a questionnaire and then we will be able to prepare a commercial offer, taking into account all the features of your project. We are always ready to provide you with detailed information about the different models, their technical characteristics, performance. We offer a full range of services, from advice and assistance in selecting equipment to its supply, installation and configuration. Our goal is to provide you with the necessary equipment to effectively solve the water treatment problem in your specific situation.

 

So, you need to email us at info@wteya.com
Our manager will prepare an excellent quote for you

 

 

What Can It Bring?

Our double-effect evaporation systems help industry achieve its financial, production, and environmental goals through a highly efficient and integrated evaporation process.

Compared with single-effect systems,
it consumes less steam and significantly
reduces energy costs.

Continuous and stable operation
ensures consistent product
concentration and high throughput.

A smaller energy footprint and
reduced demand for cooling water
helps meet environmental goals.

Lower operational expenses coupled
with high reliability deliver a
faster return on your investment.

Where Is It Used?

WTEYA Group experts have extensive experience in designing and commissioning evaporation equipment for a wide range of industries, with a large database of proven technical solutions.

 

Wastewater
Treatment

 

Pharmaceuticals

 

Chemical
Industry

 

Electronic
Electroplating

What Does It Consist Of?

From R&D and engineering to commissioning and startup, WTEYA is a reliable project development partner, supporting OEM & ODM customization, providing high-quality evaporation and crystallization systems for all industrial markets.

Effect I
Evaporator & Separator

Initial stage heated by fresh steam
to start the evaporation process.

Effect II
Evaporator & Separator

Uses vapor from Effect I as the heat
source, operating at a lower pressure.

Condenser
& Vacuum System

Condenses vapor from Effect II, creating
the necessary vacuum for low-temperature boiling.

Feed & Transfer Pumps

Reliable pumps to manage liquid flow
between stages and throughout the system.

Intelligent
Control Systems

PLC-based automation for precise control,
monitoring, and operational safety.

Condensate
Preheaters

Recovers heat from condensate to preheat the
feed liquid, boosting overall efficiency.

How It Works

The double-effect evaporator is a brilliant example of thermal energy recycling. By using the steam generated in one stage to heat the next, it nearly doubles the evaporative work done per unit of primary steam, leading to substantial energy savings.
①.The feed liquid is pumped into the first effect, which is heated by external, high-pressure steam.  ②. As the liquid boils, it generates vapor (secondary steam). This vapor is then piped to become the heat source for the second effect. ③.The second effect operates under a vacuum, allowing the liquid to boil at a lower temperature, enabling the lower-energy vapor from the first effect to be effective. ④. Vapor from the second effect is drawn into a condenser, cooled, and discharged as condensate, maintaining the system's vacuum.

 

 

Product Parameters

 

 

 

Double-Effect Evaporator Parameter Table

Evaporation(t/h)

Evaporative way to make

Total energy (KW/h)

Steam consumption (t/h)

Reuse water consumption (t/h)

Area(LWH/m)

1.5

Forced circulation evaporator

40

1.1

50

3*6*8

4

Forced circulation evaporator

82.5

2.8

200

10*6*12

6

Forced circulation evaporator

125

4.2

350

7*8*12

8

MVR, forced circulation

190

5.6

450

6*12*16

 

 

Project & Implementation

The company "WTEYA" is engaged in the design and manufacture of a range of evaporation equipment.
With the help of evaporation equipment, the problem of wastewater treatment by dehydration can be effectively solved.

Introducing evaporation equipment into production helps to save resources and reduce costs: clean distilled water returns to production,
and less funds are required for waste treatment. Various models of evaporation equipment, if you need, we can customize it.

What advantages does it have

We offer a full range of services, from advice and assistance in selecting equipment to its supply, installation and configuration.
Our aim is to provide you with the necessary equipment to effectively solve the water treatment problems in your specific situation.

Efficient energy utilization

It adopts a multi-effect series design to reduce energy consumption costs.

High efficiency

Low operating cost, energy saving, environmental protection and pollution-free.

Modular design

Small footprint, continuous operation, easy maintenance and expansion.

Automation

PLC control system, fully automatic operation, easy to operate. High processing efficiency.

 

 

S/N Single effect evaporator Multi effect evaporator TVR evaporator MVR evaporator
Energy source Using steam heating
Steam pipe network
Need boiler
Using steam heating
Steam pipe network
Need boiler
Need high pressure steam to drive,
Need boiler
Using electric power,
no need steam pipe network
close loop circulation system
Energy consumption 1 tons steam for 1ton water evaporation 0.3~1tons steam for 1ton water evaporation Based on traditional multi effect, one more effect is used with high pressure steam drive The most energy saving technology at present
Operation cost Much higher More energy saving Lower Lowest
Footprint smaller bigger bigger smaller
Product quality Short residence time,
Bigger temp. difference lead to easy scale.
product quality not stable
Longer residence time,
Bigger temp. difference lead to easy scale.
product quality not stable
Short residence time,
Smaller influence on product quality
Short residence time,
Low temp. evaporation,
Minimum impact on product quality
Control type Semi-automatic Full automatic
Uninterrupted evaporation
Full automatic
Uninterrupted evaporation
Full automatic
Uninterrupted evaporation

 

Application field of evaporator

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